Wednesday, February 18, 2015

2005 Dodge Caravan radiator replacement

There is a problem when trying to lift the condenser up slightly to detach it from the radiator.  The condenser has tabs that sit in hooks near the bottom of the radiator frame sides.  There are plastic air dams that clip to the sides of the radiator between it and the condenser.  On the passenger side, the hard plastic part of the air dam stops the refrigerant tubes from being lifted up with condenser.  On the drivers side the transmission cooler hoses hit the radiator drain area.  I was finally able to get things unhooked and the old radiator out without fully understanding the problem.  When reinstalling, I removed the fascia so I could see what was the problem.  This allowed me to move the side air dam for clearance with the refrigerant tubes while installing.
It is not at all difficult to remove the fascia.  Take it off as an assembly with the grill and underside plastic fairing.  The headlights must be removed for access to a nut holding the fascia to the body.  Must also remove a vertical screw that access from the front of the wheelwell.